Fully Automatic Soldering Robo Machine
Process
Soldering is a process that involves melting a low-temperature filler metal, known as solder, to create a strong and permanent bond between two or more metal surfaces.
Soldering allows for precise and reliable connections without the need for welding, which requires higher temperatures and specialized equipment. Soldering Robots are automated systems that can solder components onto printed circuit boards (PCBs) with super-human precision and speed.
Six-Axis Soldering Robotic Machine
The Six-axis can be deployed in most applications—soldering included. It’s overkill for most soldering applications. But for those tasks that require dexterous movement, the Six-axis becomes an obvious choice.
Features of Soldering Robotic Machine
Increased Throughput
Soldering robots can produce at a much higher rate of speed when compared to manual soldering operations. Robots can move from point to point faster than human operators can. Soldering robots spend only as much time as needed on each solder joint before moving on to the next step. This leads to faster and more efficient production.
Higher Levels of Precision
Robots boast greater repeatability than people are capable of. The servo motors that drive their movement allow soldering robots to move to the same point repeatedly in the Sub-Millimeter range. This means more accuracy in production and fewer errors.
More Consistent Production
This, in addition to their high levels of precision, means that you will produce more consistent products. Manually soldered products can have deviations and even failures. These errors affect the quality and performance of the final product. Robots will solder the joint as expected with a consistent amount of flux.
TYPES OF SOLDERING
Drag Soldering
The technique involves dragging the soldering tip across many pins at once to increase soldering efficiency and accuracy.
Dot Soldering
This technique involves point to point soldering on printed circuit boards (PCBs) soldering one pin at a time and then move to next pin.
ADVANTAGES OF USING A SOLDERING ROBOT
Robots can solder components much faster and more precisely than humans.
Robots also produce higher quality, more consistent solder joints.
In addition, soldering robots improve workplace safety by removing people from noxious fumes and high heat.
For high-volume production, soldering robots are really the only viable option.
